Custom CPF Candle Filters in Polymer Manufacturing Supplier, Suppliers

CPF candle filters are specialized filtration elements which are designed to remove impurities and contaminants from polymer melts in the manufacturing process, thus ensuring the production of high-quality polymer products. These filters are designed to ensure the highest quality standards for polymer manufacturing. CPF Candle Filter Elements are groups of metal pleated filter elements fixed with candle holders to work as an candle-like filtration unit. Porous metal filters for high-temperature, high pressure polymer processing applications. Designed to remove the impurities ( such as titanium dioxide, gels and other solid residues ) of the polymer melt in chemical fiber, textile and plastics industries. Suitable for monomer, pre-polymer or polymer filter systems.

Product Description

Description

The construction of the CPF candle filter is a testament to engineering precision. At their core, is the polymer filter element, a vital part engineered to efficiently trap contaminants and impurities. These filters bear a resemblance to candles, and are crafted from high-quality materials which are capable of withstanding the extreme temperatures and pressures encountered in polymer manufacturing. Crafted from materials like sintered metal or ceramics, the polymer filter element forms the foundation of all CPF candle filters. This core houses an intricate network of channels, forming a sophisticated filtration pathway.

The term polymer candle filter signifies precision and excellence in ensuring the purity of polymer products. CPF candle filters operate as polymer melt flows through them. Along this complex path, contaminants are captured, leaving behind only the pure polymer. It's a process that guarantees the final polymer product meets the strictest quality standards.

The main filter layer of Pleated Filter mainly uses two materials: stainless steel wire mesh and stainless steel Sintered fiber. Stainless steel wire mesh is woven from stainless steel wire. Its pleated filter has the characteristics of smooth pores, easy cleaning, high temperature resistance, corrosion resistance, no wire mesh falling off, and long filtration cycle. Stainless steel sintered fiber is a porous deep filter material made of stainless steel fibers sintered at high temperature. Its pleated filter has the characteristics of high porosity, good air permeability, strong dirt holding capacity, and strong regeneration ability.

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Candle Filter Elements and Filter Media

Filter Raw Material SUS304/316L
Filter Media Metal sintering mesh / stainless steel wire mesh
Filtration Rating 1-200 Micro
Filter Length 16-60 inch (406.4-1524mm)
Working Temp. ≤350℃
Allowed Pressure Difference 10 bar/14psi
Connector Type 222/226/215/M36/M28/M24/M22/M20
Note: We can provide high quality polymer pleated candle filters to meet your specific requirements of polymer melt filtration applications.

SUS Screen Mesh Polymer Filter Element for Chemical Fiber Industry

Stainless Wire Mesh for Polymer Filter Element
Mesh/Inch Wire Diameter Aperture Open Area (%) Weight (LB) / 100 Sq. Ft
Inch MM Inch MM
1x10.082.030.9223.3784.641.1
2X20.0631.60.43711.176.451.2
3X30.0541.370.2797.0970.156.7
4X40.0631.60.1874.7556104.8
4X40.0471.190.2035.1665.957.6
5X50.0411.040.1594.0463.254.9
6X60.0350.890.1323.3562.748.1
8X80.0280.710.0972.4660.241.1
10X100.0250.640.0751.9156.341.2
10X100.020.510.082.036426.1
12X120.0230.5840.061.5251.842.2
12X120.020.5080.0631.657.231.6
14X140.0230.5840.0481.2245.249.8
14X140.020.5080.0511.35137.2
16X160.0180.4570.04451.1350.734.5
18X180.0170.4320.03860.9848.334.8
20X200.020.5080.030.763655.2
20X200.0160.4060.0340.8646.234.4
24X240.0140.3560.02770.744.231.8
30X300.0130.330.02030.5237.134.8
30X300.0120.3050.02130.5440.829.4
30X300.0090.2290.02430.6253.116.1
35X350.0110.2790.01760.4537.929
40X400.010.2540.0150.383627.6
50X500.0090.2290.0110.2830.328.4
50X500.0080.2030.0120.313622.1
60X600.00750.1910.00920.2330.523.7
60X600.0070.1780.00970.2533.920.4
70X700.00650.1650.00780.229.820.8
80X800.00650.1650.0060.152323.2
80X800.00550.140.0070.1831.416.9
90X900.0050.1270.00610.1630.115.8
100X1000.00450.1140.00550.1430.314.2
100X1000.0040.1020.0060.153611
100X1000.00350.0890.00650.1742.38.3
110X1100.0040.10160.00510.129530.712.4
120X1200.00370.0940.00640.116830.711.6
150X1500.00260.0660.00410.104137.47.1
160X1600.00250.06350.00380.096536.45.94
180X1800.00230.05840.00330.083834.76.7
200X2000.00210.05330.00290.073733.66.2
250X2500.00160.04060.00240.061364.4
270X2700.00160.04060.00210.053332.24.7
300X3000.00510.03810.00180.045729.73.04
325X3250.00140.03560.00170.0432304.4
400X4000.0010.02540.00150.37363.3
500X5000.0010.02540.0010.0254253.8
635X6350.00080.02030.00080.0203252.63

Quality Control

  • 1. Every polymer filter element is tested by bubble-point and air flow method before shipment to ensure product integrity and performance. Test certificate is offered with each lot of shipment.
  • 2. All polymer melt filter elements are laser marked for identification and easy tracing at bottom of end fittings. According to this, we can provide reliable after sales service.
  • 3. Candle elements are made from 304L or 316L stainless steel filter media. Ideal for repeated cleaning and long term uses. Suitable for high temperatures uses and highly corrosive applications.

Frequently Asked Questions (FAQ)

What materials are used to construct CPF candle filter elements?

Our CPF candle filter elements are crafted from high-grade materials such as SUS304 and SUS316L stainless steel wire mesh, sintered metal fiber, or ceramics, ensuring exceptional durability under extreme heat and pressure.

What are the working temperature and pressure limits for these filters?

The candle filter elements are designed to operate under working temperatures up to ≤350℃ and can handle an allowed differential pressure of up to 10 bar (14 psi).

What is the difference between stainless steel wire mesh and sintered fiber media?

Stainless steel wire mesh offers smooth pores, easy cleaning, and high temperature resistance. Sintered fiber media features high porosity, superior dirt-holding capacity, deep filtration capabilities, and excellent regeneration capability.

Are polymer candle filter elements reusable?

Yes, because they are constructed from high-grade 304L or 316L stainless steel, they can be repeatedly cleaned and regenerated for long-term usage, significantly reducing operational costs.

How is product quality ensured before shipping?

Every element undergoes rigorous bubble-point and air flow testing before shipment to verify structural integrity. A test certificate is included with each shipment lot, and end fittings feature laser-marked codes for complete traceability.

Can I order custom sizes or specific connector types?

Yes, we provide custom polymer pleated candle filters tailored to your specific application needs, featuring customizable lengths (16-60 inches), filtration ratings (1-200 micro), and multiple connector options (222, 226, M36, M28, etc.).

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